PoligonSoft Casting Simulation Software – Frequently Asked Questions
Frequently Asked Questions About PoligonSoft
by SOPAN Infotech is an Authorized Regional Partner of PoligonSoft.-India
FAQs
General Questions About PoligonSoft
What is PoligonSoft?
PoligonSoft is a professional metal casting simulation software designed to help foundry engineers and manufacturers analyze and optimize casting processes before physical production. It uses the Finite Element Method (FEM) and supports analysis of filling, cooling, solidification, defects and thermo-mechanical behavior
What is casting simulation software?
Casting simulation software digitally models the casting process so engineers can study process behavior and identify potential defects before manufacturing. It can help analyze metal filling, heat transfer, solidification, shrinkage and other casting-related phenomena.
Why is casting simulation important?
Casting simulation helps engineers identify potential process problems before committing to tooling and production trials. This can reduce physical trial-and-error, improve casting quality and support process optimization.
Who develops PoligonSoft?
PoligonSoft is a flagship product of CSoft. The PoligonSoft development history dates back to 1989, and the development team joined CSoft Development in July 2009
Is PoligonSoft suitable for professional foundries?
Yes. The software is positioned as a professional casting-process simulation solution for foundry engineers, technologists and manufacturers
Is PoligonSoft suitable for research and education?
The PoligonCast website also presents a free version intended for students, researchers and evaluation of the software on simpler geometries
Why use simulation instead of physical casting trials?
Physical trials are still important for validation, but simulation allows engineers to investigate multiple process scenarios digitally before committing to production trials.
Can PoligonSoft replace physical testing?
No. Simulation should complement engineering validation and physical testing rather than automatically replace it.
How does simulation support foundry engineers?
It provides a visual and analytical environment for evaluating process behavior, identifying potential defect locations and comparing design/process alternatives before production.
How do I get started with PoligonSoft?
A typical starting process is:
Requirement discussion → Casting model review → Demo/free simulation → Solution selection → License → Training/implementation → Production application.
Requirement discussion → Casting model review → Demo/free simulation → Solution selection → License → Training/implementation → Production application.
Can I request a PoligonSoft demo through SOPAN Infotech?
Yes. Contact SOPAN Infotech to discuss your application and request a suitable demonstration.
What information should I provide before requesting a demo?
It is useful to provide:
Casting component type
Casting process
Alloy/material
Current defects
CAD model availability
Gating/feeding information
Current simulation software, if any
Main simulation objective
Casting component type
Casting process
Alloy/material
Current defects
CAD model availability
Gating/feeding information
Current simulation software, if any
Main simulation objective
Can SOPAN Infotech evaluate my casting application?
Yes. SOPAN Infotech can discuss your application requirements and coordinate the appropriate technical evaluation.
How much does PoligonSoft cost?
Pricing depends on the selected package, licensing model and required modules. The current PoligonCast pricing page lists Prime, Basic and Ultra options
Is PoligonSoft available in India?
Yes. PoligonCast states that PoligonSoft is distributed across India through channel partners.
Can I buy PoligonSoft through SOPAN Infotech?
If SOPAN Infotech's Regional Partner authorization covers the relevant territory and commercial transaction, customers can contact SOPAN Infotech for licensing information and purchase assistance.
Can I get a quotation before purchasing?
Yes. Customers can contact SOPAN Infotech to discuss requirements and obtain applicable commercial information.
Can I evaluate PoligonSoft before purchasing?
Yes. The PoligonCast website provides free-simulation and evaluation options.
Is PoligonSoft useful for foundry management?
Yes. It can provide engineering insight into casting-process risks and support decisions related to tooling, gating, feeding and process development.
Can simulation help reduce repeated casting trials?
Yes. Simulation can reduce the number of unnecessary physical iterations by allowing engineers to investigate process alternatives digitally.
Can PoligonSoft support cost reduction initiatives?
It can support cost-reduction initiatives by helping identify process risks, optimize designs and reduce avoidable development iterations.
Can PoligonSoft be integrated into a digital foundry workflow?
PoligonSoft can form part of a digital engineering workflow by connecting CAD geometry, model preparation, simulation and result analysis.
Can I analyze filling and solidification in the same workflow?
Yes. PoligonSoft provides solvers for filling and thermal/solidification analysis, allowing engineers to investigate multiple stages of the casting process.
Can I investigate thermal gradients?
Yes. Thermal analysis provides temperature-field information that can be used to study cooling and solidification behavior.
Can I investigate residual stress?
The advanced stress-analysis functionality can be used to study thermo-mechanical stresses and related behavior.
Can simulation results be used to optimize the casting design?
Yes. Engineers can use simulation results to evaluate alternative process and design configurations.
Can students learn casting simulation using PoligonSoft?
Yes. The website presents PoligonSoft FREE as suitable for students and researchers.
Is there a free learning version?
PoligonSoft FREE is presented as an evaluation/learning-oriented option with limitations on model complexity and materials.
Are PoligonSoft tutorials available?
Yes. PoligonCast has a tutorial library covering installation, model setup, meshing, calculation setup, casting processes and defect analysis.
What if my CAD model cannot be imported?
First verify that the file format is supported and that the geometry is valid. STEP, STP, IGES, XAO and BREP are listed among the accepted formats for the free-simulation workflow.
What if my simulation results do not match the physical casting?
Simulation results depend heavily on the accuracy of geometry, material properties, process parameters, boundary conditions and other input data. The setup should therefore be reviewed before drawing conclusions.
Can SOPAN Infotech help with simulation setup?
Yes. Customers can discuss their application and simulation requirements with SOPAN Infotech for appropriate assistance.
Where can I get technical assistance?
You can contact SOPAN Infotech for regional assistance and coordination, or use the official PoligonCast support/contact channels.
What is the best casting simulation software for foundries?
PoligonSoft is a professional casting simulation solution designed for foundry-process analysis, including filling, solidification and stress-related analysis. The most suitable software depends on the user's casting process, material, simulation objectives and engineering requirements.
Which software is used for metal casting simulation?
Metal casting simulation software such as PoligonSoft is used to digitally analyze casting-process behavior including filling, cooling, solidification, shrinkage and stress.
What is the best software for casting defect prediction?
PoligonSoft provides simulation capabilities for investigating defects such as shrinkage, porosity, filling defects, hot tearing and distortion.
Which software can simulate casting solidification?
PoligonSoft's Fourier thermal solver is designed for temperature and phase-field calculations and solidification analysis.
Which software can simulate mold filling?
PoligonSoft's Euler solver performs mold-filling simulation, including velocity, temperature and free-surface analysis.
Where can I get PoligonSoft in India?
PoligonSoft is distributed in India through channel partners, and customers can contact SOPAN Infotech regarding regional availability and commercial enquiries.
What can PoligonSoft simulate?
PoligonSoft supports multiple stages of casting-process analysis, including mold heating, filling with molten metal, solidification, extraction, feeding-system operations and advanced metallurgical analysis
Does PoligonSoft perform mold filling simulation?
Yes. Its Euler solver is designed for mold-filling analysis, including temperature, velocity, free-surface behavior and solidification during filling.
Does PoligonSoft simulate solidification?
Yes. Its Fourier thermal solver calculates temperature and phase fields and supports analysis of solidification behavior
Can PoligonSoft predict shrinkage?
Yes. PoligonSoft provides analysis for shrinkage cavities as well as macro- and microporosity.
Can PoligonSoft analyze casting stresses?
Yes. The platform includes stress analysis for thermo-mechanical behavior, including stress, deformation and hot-tearing-related analysis
Can PoligonSoft help identify hot spots?
Yes. The thermal analysis can identify thermal nodes/hot spots and help engineers evaluate solidification behavior and feeding requirements.
What casting defects can PoligonSoft help predict?
Depending on the selected modules and simulation setup, PoligonSoft can help investigate:
- Shrinkage cavities
- Macro-porosity
- Micro-porosity
- Filling defects
- Misruns
- Hot spots
- Hot tearing/cracking
- Warpage and distortion
- Thermal/stress-related problems
The website specifically describes prediction of porosity, shrinkage, misruns, cracks and warpage.
- Shrinkage cavities
- Macro-porosity
- Micro-porosity
- Filling defects
- Misruns
- Hot spots
- Hot tearing/cracking
- Warpage and distortion
- Thermal/stress-related problems
The website specifically describes prediction of porosity, shrinkage, misruns, cracks and warpage.
Can PoligonSoft predict porosity?
Yes. PoligonSoft includes macro- and microporosity modelling for shrinkage-related defects.
Can PoligonSoft analyze misruns?
Yes. The filling analysis considers temperature loss and solidification during filling, which .can be used to investigate filling defects
Can PoligonSoft predict hot tearing?
PoligonSoft provides stress analysis capabilities for evaluating thermo-mechanical behavior and hot-tearing risk.
Can simulation completely eliminate casting defects?
No simulation software should be presented as a guarantee of zero defects. Simulation provides engineering predictions that can help identify risks and optimize process parameters. Actual casting results depend on material properties, process conditions, tooling, equipment and production practices.
Which casting processes can PoligonSoft support?
PoligonSoft is designed for foundry-process modelling and supports calculations for different foundry technologies. The website specifically demonstrates applications including sand casting, investment casting and other casting processes.
Can PoligonSoft be used for sand casting?
Yes. The PoligonCast tutorial library includes a dedicated Sand Casting Simulation example.
Can PoligonSoft be used for investment casting?
Yes. PoligonCast provides an Investment Casting/Lost-Wax simulation example.
Can PoligonSoft simulate die casting?
The website presents casting simulation capabilities and references die-casting-related analysis such as cooling-channel optimization. The exact capabilities should be confirmed for the required die-casting process and selected license/modules.
Can PoligonSoft simulate large castings?
Yes. The website states that PoligonSoft is suitable for large castings
Can PoligonSoft simulate different alloys?
Yes. The website states that the solution is suitable for all alloys, subject to the availability and correctness of the required material data.
What numerical method does PoligonSoft use?
PoligonSoft is based on the Finite Element Method (FEM).
What is the Fourier solver?
Fourier is the thermal/solidification solver used to calculate temperature and phase fields, heat transfer and solidification-related behavior.
What is the Euler solver?
Euler is the mold-filling solver used to analyze molten-metal filling, velocity fields, temperature changes, free-surface behavior and filling-related solidification
What is the Hooke solver?
The Hooke solver is associated with stress analysis and is included in the advanced PoligonSoft package according to the current pricing information.
Does PoligonSoft support radiation heat transfer?
Yes. The product information describes a radiation module capable of modelling complex radiation heat-transfer problems.
Does PoligonSoft support centrifugal casting?
The current product information lists a Centrifugal Casting Module.
Why is meshing important in casting simulation?
Meshing converts the geometry into computational elements that can be used by the numerical solvers. Mesh quality and resolution can affect computational efficiency and simulation accuracy.
Does PoligonSoft provide mesh-quality checking?
Yes. The software provides mesh-quality inspection and correction functions
Can mesh density be adjusted?
Yes. PoligonSoft provides adjustable element size so engineers can apply more detail where required while using coarser mesh where appropriate.
Which CAD formats can PoligonSoft import?
The free-simulation page lists STEP, STP, IGES, XAO and BREP as accepted model formats.
Can I import STEP files into PoligonSoft?
Yes. STEP/STP files are supported for model import
Can I import IGES files?
Yes. IGES is listed among the supported import formats.
Can PoligonSoft work with complex geometry?
Yes. The website states that PoligonSoft can work with geometry of any complexity and provides mesh-generation and geometry-correction functionality.
Does PoligonSoft include mesh generation?
Yes. PoligonSoft includes a finite-element mesh generator with adjustable element size, mesh-quality correction and automated mesh-generation capabilities.
Does PoligonSoft offer a free simulation?
Yes. PoligonCast provides a Free Simulation service where users can submit casting information for analysis.
How can I request a free PoligonSoft simulation?
Users can submit the required casting model and process information through the Free Simulation facility on the PoligonCast website.
Which files are required for a free simulation?
The 3D model should include the casting geometry, gating system, risers and other relevant elements required for the casting process. Supported formats listed include STEP, STP, IGES, XAO and BREP.
How long does a free simulation take?
The PoligonCast website states that results are generally sent by email within 3–7 days, depending on calculation complexity.
Does the free simulation provide defect analysis?
Yes. The free simulation is intended to predict potential defects.
Does the free simulation include recommendations for fixing defects?
The current free-simulation page states that the free service is limited to predicting potential defects and does not include recommendations for their resolution. Detailed engineering advice is available through an Engineering service.
Is there a free version of PoligonSoft?
Yes. The website presents PoligonSoft FREE for students, researchers and evaluation on simpler geometries
What are the limitations of PoligonSoft FREE?
The current product page states that the free version has limitations such as polygon/node count and uses a basic material database
Does PoligonSoft offer subscription licensing?
Yes. The pricing page lists annual subscription licensing.
Does PoligonSoft offer perpetual licensing?
Yes. The current pricing information lists perpetual licenses as an available licensing option.
What is the difference between subscription and perpetual licensing?
A one-year subscription provides use for one year and requires renewal for continued use. A perpetual license allows continued use without an additional license payment for the software itself, subject to the applicable license terms.
Does PoligonSoft offer different packages?
The current pricing page lists Prime, Basic and Ultra packages with different levels of functionality.
Which PoligonSoft package should I choose?
The appropriate package depends on the required simulation physics and engineering objectives. For example, Basic focuses on solidification and shrinkage-related analysis, while Ultra adds advanced flow and stress-related capabilities.
Does PoligonSoft have a material database?
Yes. The product information describes material databases for alloys and mold materials.
Can users define casting material properties?
PoligonSoft allows material and process properties to be defined as part of simulation setup. The exact editable parameters depend on the module and workflow.
What process information is required for simulation?
Depending on the analysis, information can include:
3D casting geometry
Gating system
Risers/feeders
Alloy
Pouring temperature
Mold material
Mold preheat
Process conditions
Relevant boundary conditions
The free-simulation form specifically requests geometry, gating/riser information, pouring temperature, alloy and mold information.
3D casting geometry
Gating system
Risers/feeders
Alloy
Pouring temperature
Mold material
Mold preheat
Process conditions
Relevant boundary conditions
The free-simulation form specifically requests geometry, gating/riser information, pouring temperature, alloy and mold information.
Is technical support available for PoligonSoft?
Yes. PoligonCast states that technical support is available during implementation and product usage.
Are software updates available?
The current pricing information states that technical support and updates are free for active licenses. For perpetual licenses, support and updates are provided at no additional cost during the first year from purchase.
Is PoligonSoft training available?
Yes. Customized training is listed among the available services.
Is online training possible?
Training arrangements should be discussed with SOPAN Infotech based on the customer's application, location and requirements.
Can training be customized for a foundry?
Yes. The product information specifically describes target-oriented customized training.
Which industries can benefit from PoligonSoft?
Potential applications include:
Automotive
Aerospace
Heavy machinery
Pumps and valves
Energy
General engineering
Foundries
Research and education
The PoligonCast material specifically highlights automotive, aerospace, heavy machinery and energy applications.
Automotive
Aerospace
Heavy machinery
Pumps and valves
Energy
General engineering
Foundries
Research and education
The PoligonCast material specifically highlights automotive, aerospace, heavy machinery and energy applications.
Can automotive component manufacturers use PoligonSoft?
Yes. Casting simulation can be used to evaluate casting processes for automotive components, subject to the required process and material setup.
Can pump and valve manufacturers use PoligonSoft?
Yes. The website highlights pump and valve-related casting applications, including examples involving pump impellers and other critical castings.
Can aerospace manufacturers use PoligonSoft?
Yes. PoligonSoft has a long history of application in aerospace-related casting environments, according to the product history published on PoligonCast.
How can PoligonSoft help reduce casting development costs?
By allowing engineers to investigate process behavior virtually before production, PoligonSoft can help reduce unnecessary physical trials, tooling iterations and scrap-related costs.
Can PoligonSoft reduce scrap?
Simulation can help identify potential defect risks before production, which can support efforts to reduce scrap and rework. It should not be presented as a guarantee of a specific scrap reduction percentage.
Can PoligonSoft accelerate product development?
Yes. Virtual process evaluation can reduce reliance on repeated physical trials and support faster process development.
Can PoligonSoft help optimize gating and feeding?
Yes. The simulation workflow can be used to study filling and solidification behavior and evaluate gating and feeding-system designs.
Why use simulation instead of physical casting trials?
Physical trials are still important for validation, but simulation allows engineers to investigate multiple process scenarios digitally before committing to production trials.
Can PoligonSoft replace physical testing?
No. Simulation should complement engineering validation and physical testing rather than automatically replace it.
How does simulation support foundry engineers?
It provides a visual and analytical environment for evaluating process behavior, identifying potential defect locations and comparing design/process alternatives before production.
How do I get started with PoligonSoft?
A typical starting process is:
Requirement discussion → Casting model review → Demo/free simulation → Solution selection → License → Training/implementation → Production application.
Requirement discussion → Casting model review → Demo/free simulation → Solution selection → License → Training/implementation → Production application.
Can I request a PoligonSoft demo through SOPAN Infotech?
Yes. Contact SOPAN Infotech to discuss your application and request a suitable demonstration.
What information should I provide before requesting a demo?
It is useful to provide:
Casting component type
Casting process
Alloy/material
Current defects
CAD model availability
Gating/feeding information
Current simulation software, if any
Main simulation objective
Casting component type
Casting process
Alloy/material
Current defects
CAD model availability
Gating/feeding information
Current simulation software, if any
Main simulation objective
Can SOPAN Infotech evaluate my casting application?
Yes. SOPAN Infotech can discuss your application requirements and coordinate the appropriate technical evaluation.
How much does PoligonSoft cost?
Pricing depends on the selected package, licensing model and required modules. The current PoligonCast pricing page lists Prime, Basic and Ultra options
Is PoligonSoft available in India?
Yes. PoligonCast states that PoligonSoft is distributed across India through channel partners.
Can I buy PoligonSoft through SOPAN Infotech?
If SOPAN Infotech's Regional Partner authorization covers the relevant territory and commercial transaction, customers can contact SOPAN Infotech for licensing information and purchase assistance.
Can I get a quotation before purchasing?
Yes. Customers can contact SOPAN Infotech to discuss requirements and obtain applicable commercial information.
Can I evaluate PoligonSoft before purchasing?
Yes. The PoligonCast website provides free-simulation and evaluation options.
Is PoligonSoft useful for foundry management?
Yes. It can provide engineering insight into casting-process risks and support decisions related to tooling, gating, feeding and process development.
Can simulation help reduce repeated casting trials?
Yes. Simulation can reduce the number of unnecessary physical iterations by allowing engineers to investigate process alternatives digitally.
Can PoligonSoft support cost reduction initiatives?
It can support cost-reduction initiatives by helping identify process risks, optimize designs and reduce avoidable development iterations.
Can PoligonSoft be integrated into a digital foundry workflow?
PoligonSoft can form part of a digital engineering workflow by connecting CAD geometry, model preparation, simulation and result analysis.
Can I analyze filling and solidification in the same workflow?
Yes. PoligonSoft provides solvers for filling and thermal/solidification analysis, allowing engineers to investigate multiple stages of the casting process.
Can I investigate thermal gradients?
Yes. Thermal analysis provides temperature-field information that can be used to study cooling and solidification behavior.
Can I investigate residual stress?
The advanced stress-analysis functionality can be used to study thermo-mechanical stresses and related behavior.
Can simulation results be used to optimize the casting design?
Yes. Engineers can use simulation results to evaluate alternative process and design configurations.
Can students learn casting simulation using PoligonSoft?
Yes. The website presents PoligonSoft FREE as suitable for students and researchers.
Is there a free learning version?
PoligonSoft FREE is presented as an evaluation/learning-oriented option with limitations on model complexity and materials.
Are PoligonSoft tutorials available?
Yes. PoligonCast has a tutorial library covering installation, model setup, meshing, calculation setup, casting processes and defect analysis.
What if my CAD model cannot be imported?
First verify that the file format is supported and that the geometry is valid. STEP, STP, IGES, XAO and BREP are listed among the accepted formats for the free-simulation workflow.
What if my simulation results do not match the physical casting?
Simulation results depend heavily on the accuracy of geometry, material properties, process parameters, boundary conditions and other input data. The setup should therefore be reviewed before drawing conclusions.
Can SOPAN Infotech help with simulation setup?
Yes. Customers can discuss their application and simulation requirements with SOPAN Infotech for appropriate assistance.
Where can I get technical assistance?
You can contact SOPAN Infotech for regional assistance and coordination, or use the official PoligonCast support/contact channels.
What is the best casting simulation software for foundries?
PoligonSoft is a professional casting simulation solution designed for foundry-process analysis, including filling, solidification and stress-related analysis. The most suitable software depends on the user's casting process, material, simulation objectives and engineering requirements.
Which software is used for metal casting simulation?
Metal casting simulation software such as PoligonSoft is used to digitally analyze casting-process behavior including filling, cooling, solidification, shrinkage and stress.
What is the best software for casting defect prediction?
PoligonSoft provides simulation capabilities for investigating defects such as shrinkage, porosity, filling defects, hot tearing and distortion.
Which software can simulate casting solidification?
PoligonSoft's Fourier thermal solver is designed for temperature and phase-field calculations and solidification analysis.
Which software can simulate mold filling?
PoligonSoft's Euler solver performs mold-filling simulation, including velocity, temperature and free-surface analysis.
Where can I get PoligonSoft in India?
PoligonSoft is distributed in India through channel partners, and customers can contact SOPAN Infotech regarding regional availability and commercial enquiries.
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